Question Paper Code : 41385
B.E./B.Tech. DEGREE EXAMINATIONS, NOVEMBER/DECEMBER 2024.
Fifth/Sixth/Seventh Semester
Mechanical Engineering
ME 3792 — COMPUTER INTEGRATED MANUFACTURING
(Common to : Industrial Engineering/Industrial Engineering and Management/Mechanical and Automation Engineering/Mechatronics Engineering/Production Engineering/Robotics and Automation)
(Regulations 2021)
Answer ALL questions.
PART A — (10 × 2 = 20 marks)
- 1.
Define islands of automation.
- 2.
List the analyzing software's used in CIM.
- 3.
Name the four traditional (non-automated) methods for storing materials.
- 4.
Define virtual manufacturing.
- 5.
What is mono code?
- 6.
What are the three capabilities that a manufacturing system must possess in order to be flexible?
- 7.
State the stages of VPP.
- 8.
Compare CAPP with Manual PP.
- 9.
Differentiate PLC and SCADA.
- 10.
What is the difference between a passive tag and an active tag?
PART B — (5 × 13 = 65 marks)
- 11.(a)
- (i)Describe the various Levels of Integration in the evolution of CIM.(8)
- (ii)How does workflow automation software help to improve team productivity?(5)
- Or
- (b)
A manufacturing plant produces three product lines in one of its plants : A, B and C. Each product line has multiple models : 3 models within product line A, 5 models within B, and 7 within C. Average annual production quantities of model A is 400 units, 800 units for model B, and 500 units for model C. Determine the number of
- (i)different product models and(5)
- (ii)total quantity of products produced annually in this plant.(8)
- 12.(a)
A single carousel storage system has an oval rail loop that is = 40 m long and 3 m wide. Fifty carriers are equally spaced around the oval. Suspended from each carrier are five bins. Each bin has a volumetric capacity = 0.95 m^3. Carousel speed = 100 m/min. Average pick-and-deposit time for a retrieval = 20 sec. Determine
- (i)volumetric capacity of the storage system and(6)
- (ii)hourly retrieval rate of the storage system.(7)
- Or
- (b)
Explain the major components of Industry 4.0 with a neat block diagram. Why it is needed in the current scenario?
- 13.(a)
Explain in brief of the following parts classification and coding system in group technology
- (i)Opitz coding system(7)
- (ii)MICLASS.(6)
- Or
- (b)
What are exceptional elements and bottleneck machines? Explain in detail, how to eliminate exceptional elements?
- 14.(a)
List the information's required for process planning. Describe the sequence of operations required for making a product from raw material. Also mention the factors to be considered for selection of manufacturing process.
- Or
- (b)
Explain the methodology to be followed for developing a retrieval type of computer aided process planning system with block diagram.
- 15.(a)
- (i)Describe the three functions of adaptive control system with a block diagram.(6)
- (ii)Compare DDC and Supervisory computer control in a computer process monitoring.(7)
- Or
- (b)
Illustrate the bar code of a product which is used for an automatic identification method.
PART C — (1 × 15 = 15 marks)
- 16.(a)
Enumerate on the vehicle management system and vehicle safety deployed in the material handling system of the FMS in an automobile industry.
- Or
- (b)
How generative process planning differs from variant process planning and describe the forward, backward planning and decision logic methods of generative process planning?